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Hydrogen fuel cell electric vehicle

T091

Key Insights and Analysis

A hydrogen fuel cell system generates electric power to run an electric motor, providing tractive energy. This technology represents an alternative to diesel for trains running on non-electrified tracks.

Hybrid battery and fuel cell configurations for rail are essential for increasing performance and range. Hybridized fuel cell trains can accommodate cargo up to 5,000 tonnes, travel at velocities of up to 180 km/h and attain a range of up to 700 km. Hydrogen-powered rail vehicles can operate for more than 18 hours without replenishing and can be refuelled in less than 20 minutes. However, when Fuel Cell technology is implemented without structural alterations to the body, it can cause issues such as lower passenger capacity or limited driving performance. Additionally, bi-mode trains can run solely on electricity from the catenary while also using Fuel Cell technology for non-electrified areas of the network Battery-powered trains suffer also from reduced range and increased idleness for recharging and are only appropriate for a limited number of routes.

Hydrogen locomotives, on the other hand, have a promisingly low total cost of operation (TCO). A TCO analysis (https://rail-research.europa.eu/wp-content/uploads/2019/05/Study-on-the-use-of-fuel-cells-and-hydrogen-in-the-railway-environment_final.pdf) demonstrates that hydrogen-powered trains are less expensive than diesel and catenary electrification when the following conditions are met: the price of diesel reaches 1.35 euros per Liter and the electricity price is less than 50 euros per megawatt-hour. There is no compromise in performance, and hydrogen-powered railroads are as versatile and adaptable as diesel-powered locomotives with comparable range. They are capable of meeting the needs of rail transport just as well as diesel trains.

A H2 drivetrain for a train is less than 150% diesel in capital costs (see http://www.hydrogeneurope.eu/sites/default/files/2018-10/Public_HE%20Tech%20Roadmaps_full%20pack_0.pdf ).

Under low hydrogen costs, the operating costs of a hydrogen fuel cell train could be lower than for diesel one.

Other cost reduction targets include:

  • Storage system optimization and CAPEX reduction: from 1,0000 €/kg H2 to 300 €/kg H2 in 2030, and Gravimetric capacity from 5 to 6% in 2030
  • Fuel cell durability: up to 30,000 hours in 2030
  • Hydrogen consumption: from 0.12 kgH2/100km/ton to 0.08 kg H2/100km/ton in 2030
  • FC stack cost down to 50 €/kW in 2030
  • Platinum loading at 0.3 g/kW in 2030

  • Europe leads in this area, having introduced fuel cell drivetrains in the rail sector, and having successfully deployed large scale infrastructure and formulated regulations that allow the use of hydrogen on railways
    http://www.hydrogeneurope.eu/sites/default/files/2018-10/Public_HE%20Tech%20Roadmaps_full%20pack_0.pdf
  • Alstom is running two hydrogen fuel cell trains on a short route in Germany and is now testing one hydrogen fuel cell train in Netherlands (https://www.alstom.com/press-releases-news/2020/9/trial-runs-alstoms-hydrogen-train-netherlands-deemed-officially) and one in Austria (https://www.h2-view.com/story/alstom-hydrogen-train-now-operational-in-austria/). Sweden has just started operating one exemplar of Alstom’s hydrogen train (https://www.railway-technology.com/news/alstoms-coradia-ilint/).Besides, France and Italy have placed an order to Alstom to deliver respectively 12 and 6 hydrogen FCEV trains in 2023. Taunus region in Germany (Frankfort area) has ordered 27 hydrogen FCEV trains for 2022 (http://www.alstom.com/press-releases-news/2019/5/rmvs-subsidiary-fahma-orders-worlds-largest-fleet-fuel-cell-trains)
  • Canada and US have also launched demonstration projects http://www.metrolinx.com/en/greaterregion/projects/hydrail.aspx and http://www.railwaygazette.com/traction-and-rolling-stock/us-hydrogen-train-contract-awarded/55124.article
  • The UK (https://www.bbc.com/news/av/business-54350046), Korea (https://www.koreatechtoday.com/korea-railroad-research-institute-makes-eco-friendly-hydrogen-train-that-runs-372-mile-600km-on-a-single-charge/), Japan (https://www.asahi.com/ajw/articles/13796033), China (https://www.globaltimes.cn/page/202101/1214215.shtml) and Spain (https://fuelcellsworks.com/news/spain-talgos-hydrogen-train-will-be-ready-in-2023/?utm_source=FuelCellsWorks+Newsletter&utm_campaign=3a7ba6cc2e-NEWSLETTER_ISSUE_20&utm_medium=email&utm_term=0_b0517d6085-3a7ba6cc2e-406702557&mc_cid=3a7ba6cc2e&mc_eid=da4624d261) are planning or have just launched FCEV train trials with other technology developers.
  • In addition, a fuel cell tram has started operating in Foshan (China) during 2019 and China is exploring further possibilities for H2-fueled rail.

HydrogenEurope targets 10% of trains sold for non-electrified railways to be powered by hydrogen fuel cells by 2030 (Source: http://www.hydrogeneurope.eu/sites/default/files/2018-10/Public_HE%20Tech%20Roadmaps_full%20pack_0.pdf )

Spain:

  • Development of two hydrogen train lines running on 2030
    https://www.miteco.gob.es/es/ministerio/planes-estrategias/hidrogeno/h2executivesummary_tcm30-513831.pdf

Technical Parameters

Relevant parameters

NameValueUnitDescription
Energy Density1.0W/cm²when operating at 0.675V
Fuel Cell Efficiency50 - 55%Stack Efficency
Cost100EUR/kWfor the Fuel Cell Stack
Platinum Loading0.4g/kW
Durability15,000h2020 - State of the Art

TRL

According to work of the AFC TCP, the TRL of this technology is:
8

Key Countries

  • 🇩🇪 Germany
  • 🇯🇵 Japan
  • 🇰🇷 South Korea
  • 🇫🇷 France
  • 🇮🇹 Italy
  • 🇪🇸 Spain
  • 🇨🇦 Canada
  • 🇺🇸 United States
  • 🇳🇱 Netherlands

Based on Expert Input

  • Viviana Cigolotti, ENEA
  • Emilio Nieto, CHN2

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